Project Description
Pandjiris® Manipulators
Pandjiris® offers manipulators to handle any positioning job from our small manual manipulators to systems with 35′ stroke and more. Whether you need a basic manipulator or a fully integrated system, Pandjiris can meet your needs. When your application calls for long continuous welds or torch placement for hard-to-reach parts, call Pandjiris or your Pandjiris Representative for a quote on a system to meet your specifications.
Manipulators:
| Model | Boom Stroke | Vert. Boom Travel | Overall Wt. Capacity | Height | Specifications |
|---|---|---|---|---|---|
| 4X4-M | 48″ | 10″ to 58″ | 300 lbs. | 66″ | See More |
| 6X6-M | 72″ | 10″to 82″ | 300lbs. | 90″ | See More |
| Double 8 | 8′ | 20-5/8″to 112″ | 500lbs. | 11’10-3/4″ | See More |
| 1100 | 11′ | 16-7/8″to 11′ 9-7/8″ | 1000lbs. | 15’1-5/16″ | See More |
| 1400 | 14′ | 21-1/8″ to 14′ 9-1/8″ | 1500 lbs. | 18′ 10-1/2″ | See More |
| 1600 | 16′ | 26-3/8″ to 16′ 8-3/8″ | 2200 lbs. | 21′ 8-3/4″ | See More |
Pandjiris® Travel Cars
Pandjiris offers two styles of manipulator travel cars. They include a manual push car and a series of variable speed travel cars:
MANUAL TRAVEL CAR:
The manual travel car is a push car which rides on an inverted angle “V” track.
POWERED TRAVEL CAR:
The powered cars ride on machined rail track. The weight and gauge width of the machined rail tracks vary depending on the load capacity required. Each powered car is equipped with a D.C. Motor controlled by an SCR variable speed D.C. drive capable of delivering travel speeds from 3 to 135 IPM. When integrated with a Pandjiris Manipulator, a pendant control is provided with the travel car and includes a “Forward/Stop/Reverse” selector, a Weld/Rapid selector and a Speed Potentiometer. The pendant cable is provided with sufficient length to mount the pendant on the operating end of the manipulator boom. When ordered separately, the pendant comes with “Forward/Stop/Reverse” buttons, a speed potentiometer, and “Fast” button on a 25′ cable. Rail clips are provided on all power cars to prevent tipping of the car. The standard electricals are 230/460 volts, 3 phase, 60 cycle when integrated with a manipulator, and 115 volts when ordered separately. Wired to conform to National Electrical Code Standards.
Travel Car Options:
Overtravel Limit Switch
Spring Loaded Copper Ground Shoes, 1,000-amp Capacity
Track Wiper Brushes, Clears Track of Flux and Other Debris
Digital Tachometer Speed Indicator, Calibrated in IPM or CmPM
Steel Power Cable Track, Added for Each 10′ Section of Track Ordered
| MODEL | A | B | C | D | E | F | G | H | I | J | K | L | M | N |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| PUSH | 42-3/4 | 17-1/2 | 48 | 13 | 18-7/8 | 42 | 50-1/2 | – | – | – | – | – | – | – |
| 3042 | 77 | 13-7/16 | 52-1/2 | 4-9/16 | 87 | 61-1/2 | 18-1/4 | 10-1/2 | 7-3/4 | 1/2 | 8-1/4 | 43-9/16 | 2 | 1-1/2 |
| 30565 | 78 | 18-3/4 | 72 | 4-9/16 | 96-3/4 | 62 | 8 | 26-3/4 | 12-3/4 | 1 | 13-3/4 | 56-3/8 | 2-1/2 | 1-1/2 |
| 60565 | 78 | 18-3/4 | 72 | 4-9/16 | 96-3/4 | 62 | 8 | 26-3/4 | 12-3/4 | 1 | 13-3/4 | 56-3/8 | 2-1/2 | 2-3/16 |
| 60840 | 118 | 23-5/8 | 101 | 4-9/16 | 143-3/4 | 100 | 9-1/4 | 32-7/8 | 19 | 1 | 20 | 83-7/8 | 2-1/2 | 2-3/16 |
All Dimensions in Inches.
Pandjiris® Manipulator Track
All manipulator track comes in 10′ sections and can be bolted together to accommodate any length of travel. Length of track purchased should be actual travel required plus one section. Track is typically grouted and secured to the shop floor with anchor bolts, customer supplied.
Track Offered in 10′ Sections:
“VT” Track for Push Car
3042 (Rail) Track
30565 (Rail) Track
60565 (Rail) Track
60840 (Rail) Track
“VT” Track:
Rail Track:
| MODEL | A | B |
|---|---|---|
| “VT” | 42″ | 1″ |
| 3042 (Rail) | 42″ | 3″ |
| 30565 (Rail) | 56-1/2″ | 3-1/2″ |
| 60565 (Rail) | 56-1/2″ | 4-7/8″ |
| 60840 (Rail) | 84″ | 4-7/8″ |
Features:
Heavy duty box beam construction.
Remote pendant with joystick.
Precisely-machined anti-fall device.
360 degree rotation.
Rack and pinion drive system for boom movement.
Precision machined ways.
Benefits:
Consistent quality.
Increased productivity.
Cost savings.
Available Options:
Power track for cable.
Free-standing base.
Forward/stop/reverse footswitch.
Fast-slow footswitch.
Preset digital tachometer.
Tach feedback.
Variable speed hoist.
“Step-Over” overlay control.
Flashing red lights for column top and boom end.
Operator seats.
Welding support platform.
Remote mounting of wire reels.
Bulk wire systems.
Options Continued:
Flux delivery and recovery systems.
Operator catwalk and ladder.
Power column rotation.
Weld current grounds.
Screw lift.
Slides and swivels.
Weld head mountings.
Tilting boom.
Remote operator stations.
Programmable operation.
Small ID weld heads.
Fume exhaust mounting.